Heavy machinery is expensive to buy and replace. It is imperative always to take care of your machines and extend their shelf life. If you don’t take care of your machines, there is a high possibility you will incur higher costs for repairs than what you initially bought them.
Keep in mind that heavy machines are the backbone of many industries, from agriculture, mining to construction. This equipment must be used to their most effective and efficient potential to perform the demanding labor. To ensure optimal performance of heavy machinery radiators, regularly scheduled and preventive maintenance is a must.
How to Maintain Heavy Machinery-What to Know
Unplanned downtime can affect a company in many ways, especially if you don’t keep the machines in good condition. Preventive maintenance also guarantees better performance, saves fuel, and fosters a safe work environment. Here are tips to help maintain heavy machinery.
- Perform Regular Cleaning
Preserving and maintaining heavy equipment involves scheduling a regular cleaning routine. Heavy machines are frequently exposed to adverse environmental conditions. This will vary from the heavy pouring rain, dust storms to the forces of nature that will hit the machinery.
Scheduling regular cleaning will help maintain the condition of the machine. The easiest and most effective way to clean heavy machinery is to use a hose that forcefully removes the traces of dust or dirt. You can also use unique cleaning methods like pressure cleaning, steam cleaning, and acid washing, among others.
- Check Machinery for Wear and Tear
Several factors cause wear and tear, including accidents, environmental factors, aging, and poor operating habits. Bolts in your machine may bend, seals may crack or dry out, or belts will warp over time. You should regularly check all parts of your machines to make sure they are in good condition.
- Ensure Regular Lubricant Replacement
All heavy machines rely on lubricants to function well. These lubricants help reduce friction around moving parts to reduce wear and tear. Oils also help keep the interior of heavy machines clean by preventing soot from building up. Here are a few things to keep in mind when lubricating heavy machines.
- Always check the lubricant level
- Use the suitable lubricant has recommended by the manufacturer
- Use the right amount of lubricant all the time.
- Don’t Overwork Heavy Machines
You shouldn’t exceed the performance specifications of your machines. You have to know the maximum load capacity, predefined range of temperature, and pressure limits. Always study the operation manual to see the performance limitations of your heavy machines.
Overworking your machine will lead to tear and wear and reduce the shelf life of your machine. Exceeding performance specifications can also compromise the efficiency of your machine and lead to accidents or workplace injuries. Give your machine a break anytime you notice it is overheating.
- Train Your Staffs
Your employees need proper training to use these heavy machines properly each day. Training workers will also prevent workplace injuries and wear and tear of the machines. Your workers will learn more about the heavy equipment and how to use it efficiently.
Heavy machines require important financial investment and extensive operator training. At all times, you should keep your machines in the best condition to increase their lifespan. Regular cleaning and lubrication are imperative but don’t forget to invest in a safe and secure storage facility for your machines.